The garlic series health foods have been all the rage many years in Europe and America. It is reported that the US has included the garlic in 2000 version USP (pharmacopoeia), the plant medicine market sells the first place. The pharmacology experiment indicated that the garlic has the explicit bidirectional adjustment blood pressure, the anti-tumor, to fall the blood fats, to guarantee the liver, the anti-virus and the bacterium, the enhancement immunologic function, falls effects and so on blood sugar. The garlic oil is the allicin, is one kind raises from the garlic mounts the thick liquid greasy, in the collection garlic's essence ingredient in a body.
The big garlic oil (element), uses in the medicine, the cosmetics, the food additive and so on; After the garlic withdraws the big garlic oil, but may also process the seasoning, the health foods, the drugs and the cosmetics and so on, may also make the natural plant agricultural chemicals to use in the non-environmental damage agricultural product production
At present is big the garlic oil (element) the extraction method includes: Steam distillation, solvent extraction and supercritical CO2 extraction method three kinds:
1), technical process: The garlic - -> skins - -> the cleaning - -> stamp crushing - -> enzymolysis - -> wet distillation - -> condensation - -> water-oil separation - -> garlic oil.
3),garlic oil: The distillation and the separation finished namely the big garlic oil, the production rate between 0.2%-0.3% (, if enzymolysis were not 0.1%-0.2%).
The wet distillation withdraws the big garlic oil: Withdraws 1 ton big garlic oil, the output value 36 ten thousand Yuan: Garlic fine (powder) 100 tons, output value 80 ten thousand Yuan; Needs the raw material 300 tons. The equipment investment about 100 ten thousand Yuan, yearly produce the big garlic oil 10 tons, the output value 360 ten thousand Yuan; Garlic fine (powder) 1000 tons, output value 800 ten thousand Yuan; Needs the raw material 3000 tons. Plant area 500m2.
2nd, the solvent extraction withdraws the big garlic oil (element) and the equipment synopsis
a, the dry process soak raise: Before the garlic, processes dry - -> - -> stave - -> soaks raises - -> resolver Garlic oil <- - purification <- - thick garlic oil <- - filtration concentration - -> solvent recovery
b, major installation: Before the garlic, the handling equipment, the drying equipment, the detritus equipment, soak raise the equipment, the treating plant, to fill seal the equipment.
c, garlic oil: The resolver easy to recycle the use easily, the garlic oil to depute: The garlic oil has the partial losses.
2) wet extraction craft and equipment:
a, the aqueous method soak raise: Before the garlic, processes - -> soaks raises - -> the filtration to separate ↓ Solvent recovery <- - purification concentration - -> garlic oil.
c, garlic oil: Foreign inclusions and so on garlic oil protein colloidality are high, brings the difficulty high for the depuration fining, the garlic oil product quality, the garlic oil rate is high. the resolver extraction method withdraws the big garlic oil: Withdraws 1 ton big garlic oil, the output value 120 ten thousand Yuan; Garlic fine (powder) 100 tons, output value 120 ten thousand Yuan; Needs the raw material 300 tons. The equipment investment about 180 ten thousand Yuan, yearly produce the big garlic oil 10 tons, the output value 1200 ten thousand Yuan; Garlic fine (powder) 1000 tons, output value 1200 ten thousand Yuan; Needs the garlic raw material 3000 tons. Plant area: 800m2.
3rd, the carbon dioxide (CO2) the extract big garlic oil (element) and the equipment introduces
—→灌裝。
1) the technical process: Before the garlic, processes - -> the stave - -> supercritical CO2 extract - -> allicin (oil) - -> the examination - -> to fill the attire.
3) big garlic oil (element): The international popular supercritical CO2 extract big garlic oil (element), Germany industrialized the production. The garlic oil is the extraction rate is high, the quality is good, the technical process is simple.
The supercritical CO2 extraction method raises the big garlic oil: Medical garlic oil 800-1000 US dollar /kg, medical garlic oil capsule 1100-1200 US dollar /kg,100m3 (including two extraction axes) withdraws the equipment investment 260 ten thousand Yuan.
The year processes 100 tons garlics, may produce 50 ten thousand board capsules, the sideline product is the odourlessness garlic essence or the powder; Equipment investment approximately 250 ten thousand Yuan, plant area 500m2, annual production approximately 1000 ten thousand Yuan.
Our company may also design and the manufacture garlic processing equipment according to user investment amount how many.
In the garlic nutrients and so on carbohydrate, protein and trace element approximately compose its gross weight about 15%, the crude fiber accounts for 15%, the moisture content accounts for about 70%, the garlic oil approximately composes 0.24%-0.3% (habitat, variety to be different, content difference several times or more). After withdrawing the big garlic oil in the garlic pellet other nutrient content does not receive destroys, can preserve well, may use in preparing the garlic essence or the powder, uses in food, the drink and the cosmetics chemical additive, after the garlic fine extraction waste residue carries on effective processing also to be possible to take the drink chemical additive and so on.
Market prospect
Launch gradually along with the garlic volatile oil extraction and the application, domestic also starts to tilt produces the big garlic oil straight the upsurge, the garlic fine project. Our country big garlic oil's output and the domestic and foreign demands compare, was still the futile attempt. According to the forecast light is China's physical demand amounts to 1000 tons, the North America 1500 tons, the European 1500 tons, the Japanese 1000 tons. Regarding was rich in garlic's China, developed this project is without doubt the very unwise choice, the prospect is very broad. Must raise the garlic industrial production level vigorously, promotes the garlic industry level, the key to by might and main develop does not have the environmental damage and the organic garlic product upscale, needs to establish one batch of organic garlic production to process the base, the use scientific and technical payoffs superiority, raises the garlic industry overall benefit; As a result of the garlic unique for medicinal purposes and the health care function, the garlic product prospect is broad, therefore, must utilize the high tech to improve the garlic product quality and the output vigorously, the high technology and new technology may urge the traditional industry toward the low consumption, the high added value aspect to develop. Like biological technology, modern food processing membrane separation technology, garlic improved variety, as well as good quality and high output cultural technique and so on. At the same time, must realize the garlic production standardization as soon as possible. Only then through in the establishment garlic production, the processing, circuit's HACCP, ISO9000 and the ISO1400 quality authentication system, obtains the garlic product to enter the international market the pass, by the garlic production's standardization guaranteed that our country characteristic agricultural product garlic the good quality and the good prestige, develop the bigger international market space. Our company provides the complete set of equipment and the technique of production technology, is responsible for the location, the workshop arrangement design, equipment setup the debugging, coordinated process services and so on technical personnel training. Welcome the general customers to come the human to negotiate by telegram discussed.
